Design and Construction of a Chemical Industry Production Plant

Our company has completed the design and construction of a cutting-edge production plant in the chemical industry, characterized by precise engineering and meticulous attention to detail. This plant stands out for its high production capacity, optimized to operate in confined spaces without requiring structural modifications to the client’s existing facility.

Technical Features of the Plant

The plant includes a range of innovative solutions for the storage and handling of materials. Specifically, it is equipped with:

• 6 storage silos of 60 cubic meters for powders.
• 4 stainless steel tanks of 20 cubic meters for resins.
• 3 BigBag emptying stations for efficient handling of solid materials.
• 12 stainless steel containers for liquid additives, ensuring maximum durability and resistance over time.

All raw materials are precisely dosed by 4 gravimetric feeders and transported via screw conveyors and pumps to three large mixers, designed to ensure optimal mixing.

Advanced Production Cycle

The plant’s production cycle is fully integrated and automated, encompassing the stages of storage, conveying, dosing, and mixing of powders and liquids. Dosages range from 100 to 2000 kg, ensuring both high speed and precision in handling solids and liquids. A key component of the plant is the liquid additives rack, which allows high-precision dosing down to 10 grams, ensuring excellent quality standards for the mixtures.

The rack is composed of 12 stainless steel tanks of 1500 liters each, equipped with advanced weighing systems to monitor the remaining inventory. This system facilitates efficient stock management and operations, minimizing waste and optimizing productivity.

Process Automation and Control

At the heart of the plant is a customized management software designed to meet the specific needs of the client. This advanced system allows for precise control of every phase of the production process, archiving recipes without errors and ensuring mathematically accurate repeatability. Recipes can be customized in terms of raw material quantities, loading order, and predefined timing. During each phase, the mixing speed, impeller movements, and other functions such as vacuuming of the equipment can be controlled.

Innovation and Efficiency in the Chemical Industry

This plant, developed to meet the specific requirements of our client, represents a benchmark of excellence in the chemical industry for its versatility and production capacity. By combining technological innovation and process optimization, it positions itself as a leader in the sector for operational efficiency and precision.

Contact Us for Customized Solutions

If your company is looking for innovative, customized solutions in the bulk material handling equipment sector, our team of experts is ready to assist you. We specialize in designing and construction tailored plants that meet your specific production and operational needs. For more information or to discuss a project, we invite you to contact us. We offer dedicated consulting and support to turn your specific requirements into tangible production successes.